a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151032 b. weaver 17oct2011 g. hoffner 17oct2011 t. elbin 17oct2011 1:1 1 4 d - - - - - mm - a 66 ocean side feed applicator - - 2011 - - 2011 c ecr-15-011866 10aug2015 jh te c1 ecr-15-012176 17aug2015 jh te c2 ecr-15-016183 05nov2015 jh jdg d ecr-16-015863 16nov2016 tb ct item no description part no -2 -5 -6 -7 -77 1 - 1 464281-1 crimper, semi flat 16-14 464281-1 1 1 1 1 1 4 - 1 238009-3 block, fl crimper spacer 238009-3 1 1 1 1 - 5 - 1 462431-4 wire funnel 462431-4 1 1 1 1 - 6 - 1 2-690468-5 depressor shear, rear 2-690468-5 1 1 1 1 - 7 - 1 803925-2 guide, carrier scrap 803925-2 1 1 1 1 - 8 - 1 464282-2 anvil, sand-blasted 16-14 464282-2 1 1 1 1 1 9 - 1 462843-5 terminal support 462843-5 1 1 1 1 - 10 - 1 462843-6 terminal support 462843-6 1 1 1 1 - 11 - 1 356885-4 stop, shear 356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2280441-1 insert, shear 2280441-1 1 1 1 1 - 14 - 1 2119862-2 shear holder, rear 2119862-2 1 1 1 1 - 15 - 1 2161335-2 shear plate, rear 2161335-2 1 1 1 1 - 16 - 4 1-2168083-1 scr, skt hd cap, rohs, m3 x 6 1-2168083-1 4 4 4 4 - 17 - 1 469542-3 rear floating shear 469542-3 1 1 1 1 - 18 - 1 463460_hold_down-3 hold down, terminal 463460-3 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 22 - 1 462431-5 wire funnel 462431-5 1 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 1 - 24 - 1 684042-4 guide, strip, front 684042-4 1 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 1 - 27 - 2 simp_22281-9 spring, compression 22281-9 2 2 2 2 - 29 - 1 2161336-1 plate, rear strip guide 2161336-1 1 1 1 1 - 30 - 2 1-2168083-4 scr, skt hd cap, rohs, m4 x 5 1-2168083-4 2 2 2 2 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 simp_5-22278-1 spring, compression 5-22278-1 2 2 2 2 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 - 1 - 37 - 1 2119085_pre_rev_k fa head, atlantic style 2119085-1 1 1 1 1 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 42 - 1 462433-6 support, insulation 462433-6 1 1 1 1 - 43 - 1 462433-7 support, insulation 462433-7 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 - 1 - 46 - 1 1-2119656-9 applicator basic assembly, sf 1-2119656-9 1 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 - 56 - 1 462427-2 finger, feed 462427-2 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - - 1 - 68 - 2 1-18028-4 washer, flat, reg m3 1-18028-4 2 2 2 2 - 69 - 1 2161331 spacer, wire funnel depressor 2161331-1 1 1 1 1 - 70 - 1 2161332-1 depressor, wire funnel 2161332-1 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 81 - 1 240641-6 spacer 240641-6 1 1 1 1 - 82 - 1 455888-4 spacer, crimper 455888-4 1 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 1 - 95 - 4 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 4 4 4 4 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 1 - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 - - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 2 - - item no description part no -2 -5 -6 -7 -77 241 - 1 18023-1 scr, skt hd cap m3 x 5.0 18023-1 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - 1 - - 246 - 2 1-22279-3_simp spring, compression 1-22279-3 2 2 - 2 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 1 - - - - 249 - 1 1803259-1 bushing, flanged 1803259-1 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 253 .. 1 568681-1_bom spacer, base plate 568681-1 1 1 1 1 - 255 .. 1 189728-1_bom bracket, spacer 189728-1 1 1 1 1 - 256 .. 1 679532-1_bom insert, guard 679532-1 ref ref ref ref - 257 .. 1 462992-5_bom guard assy 462992-5 ref ref ref ref - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - 1 - - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151032 -2 d fine crimp height adjust pneumatic - - 1338685-1 5-18022-5 - - - servo latch plate 2119951-1 2161540-1 8- 2151032 -5 1901094-3 1976043-1 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151032 -4 - - - 2151032 -5 d fine crimp height adjust servo latch plate - - 1338685-1 5-18022-5 - - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151032 -6 d non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151032 -7 d fine crimp height adjust none - - - - - - - 7- 2151032 -7 a crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: fully insulated faston wire strip length insulation diameter range .265-.297 in [6.73-7.54 mm] n terminal application specification 114-2123 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 3-350815-2 c1__dwg_pn_1_1 3-520116-2 c1__dwg_pn_2_1 3-520140-2 c1__dwg_pn_3_1 5-520150-2 c1__dwg_pn_4_1 5-350815-2 3-520124-2 3-520140-4 6-520150-2 3-350819-2 9-520124-2 5-520140-2 3-520276-2 5-350819-2 9-520140-2 9-520276-2 3-520106-2 3-520150-2 3-521142-2 3-521150-2 3-1969626-1 wire size crimp height inch [mm] 14 awg w1__dwg_wgauge_1 0.075+/-0.002 [1.91+/-0.05] w1__dwg_crimp_ht_1 16, (2)18, or (3)20 w1__dwg_wgauge_2 0.070+/-0.002 [1.78+/-0.05] w1__dwg_crimp_ht_2 applicator data crimp size type wire .205 [5.21 mm] o insul .000 [0.00 mm] - applicator instructions 408-10389 crimp height reference setting 6.4 w1__fa_setting_1 7.7 w1__fa_setting_2 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) .187 in [4.750mm] .187 in [4.750mm] recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2151032 -4 servo feed with "fine crimp height adjust": 8- 2151032 -5 servo feed with "non-crimp height adjust": 8- 2151032 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling -6 non-crimp height adjust applicator use shim pack 2119957-2 to align applicator's maximum wire crimp height at normal terminator shut height item 7 must be removed if applicator is used on bench machine. items 5 and 9 or items 10 and 22 are required when running on a leadmaker. item 42 or item 43 required when running on a bench machine. feed adjustment may be required when switching terminals. group 1 terminals: n.160 in [4.06mm] max insulation group 2 terminals: n.260 in [6.60mm] max insulation *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version group 1 group 2 use items 5, 9, or 42 with group 1 terminals use items 10, 22, or 43 with group 2 terminals to check crimp height. crimp solder (n.19 in [4.83mm] 60/40 solid core) and measure at center of slug. it may be necessary to modify the t-terminating/k-press base plate before use by adding a 10-32 hole to relocate the forward stop as shown. items 253 and 255 must be installed in the g-terminating unit chip relief hole before installing the applicator. item 257, required if applicator is run on t-terminating unit/k-press. guard, item 256, required if applicator is being used on g-terminator. terminal pitch not compatible with mechanical feed. apply part number 1-23419-5 loctite to threads of items 62. for -6 only apply part number 1-23419-5 loctite to threads of items 37. 1 1 1 4 4 10 1 8 16 11 12 12 14 14 15 15 14 15 15 15 15 15 15 1 4 18 18 19 19 20 21 21 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151032 b. weaver 17oct2011 g. hoffner 17oct2011 t. elbin 17oct2011 1:1 2 4 d - - - - - mm - a 66 ocean side feed applicator - - 2011 - - 2011 - see sheet 1 - - - a pneumatic 22.35 ref - tabs 25.4 ref - receptacle ref 4.32 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 35 40 37 38 60 41 21 82 19 67 32 46 63 44 247 241 16 14 12 11 54 81 6 66 62 246 245 213 1 8 20 166 252 39 260 feed type 164 a 69 70 4 5 7 9 15 17 23 24 25 26 27 29 33 61 68 93 96 121 10 42 43 22 95 54 30 95 53 18 13 holddown set-up 49 248 250 249 238 136 137 163 172 135 240 133 198 118 cam positions sheets 3 & 4 are not required for atlantic version lower tooling set-up ***feed finger representation above may differ from actual feed finger that is required by this applicator 59 56 11 2 2 2 2 7 2 6 6 10 1 1 1 1 1 12 15 11 21 21 air feed 30mm stroke 40mm stroke 4 2 servo latch plate a servo feeder not included
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151032 b. weaver 17oct2011 g. hoffner 17oct2011 t. elbin 17oct2011 1:2 3 4 d - - - - - mm - a 66 ocean side feed applicator - - 2011 - - 2011 - see sheet 1 - - - set up gauge 2119599-1 applicator data crimp size type wire .205 [5.21 mm] o insul .000 [0.00 mm] - applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: fully insulated faston wire strip length insulation diameter range .265-.297 in [6.73-7.54 mm] n terminal application specification 114-2123 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 3-350815-2 c1__dwg_pn_1_1 3-520116-2 c1__dwg_pn_2_1 3-520140-2 c1__dwg_pn_3_1 5-520150-2 c1__dwg_pn_4_1 5-350815-2 c1__dwg_pn_1_2 3-520124-2 c1__dwg_pn_2_2 3-520140-4 c1__dwg_pn_3_2 6-520150-2 3-350819-2 c1__dwg_pn_1_3 9-520124-2 5-520140-2 c1__dwg_pn_3_3 3-520276-2 5-350819-2 9-520140-2 9-520276-2 3-520106-2 3-520150-2 3-521142-2 3-521150-2 3-1969626-1 wire size crimp height inch [mm] 14 awg w1__dwg_wgauge_1 0.075+/-0.002 [1.91+/-0.05] w1__dwg_crimp_ht_1 16, (2)18, or (3)20 w1__dwg_wgauge_2 0.070+/-0.002 [1.78+/-0.05] w1__dwg_crimp_ht_2 crimp height reference setting 6.4 w1__fa_setting_1 7.7 w1__fa_setting_2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -22 -25 -27 -77 1 - 1 464281-1 crimper, semi flat 16-14 464281-1 1 1 1 1 4 - 1 238009-3 block, fl crimper spacer 238009-3 1 1 1 - 5 - 1 462431-4 wire funnel 462431-4 1 1 1 - 6 - 1 2-690468-5 depressor shear, rear 2-690468-5 1 1 1 - 7 - 1 803925-2 guide, carrier scrap 803925-2 1 1 1 - 8 - 1 464282-2 anvil, sand-blasted 16-14 464282-2 1 1 1 1 9 - 1 462843-5 terminal support 462843-5 1 1 1 - 10 - 1 462843-6 terminal support 462843-6 1 1 1 - 11 - 1 356885-4 stop, shear 356885-4 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 - 13 - 1 2280441-1 insert, shear 2280441-1 1 1 1 - 14 - 1 2119862-2 shear holder, rear 2119862-2 1 1 1 - 15 - 1 2161335-2 shear plate, rear 2161335-2 1 1 1 - 16 - 4 1-2168083-1 scr, skt hd cap, rohs, m3 x 6 1-2168083-1 4 4 4 - 17 - 1 469542-3 rear floating shear 469542-3 1 1 1 - 18 - 1 463460_hold_down-3 hold down, terminal 463460-3 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 - 22 - 1 462431-5 wire funnel 462431-5 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 - 24 - 1 684042-4 guide, strip, front 684042-4 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 - 27 - 2 simp_22281-9 spring, compression 22281-9 2 2 2 - 29 - 1 2161336-1 plate, rear strip guide 2161336-1 1 1 1 - 30 - 2 1-2168083-4 scr, skt hd cap, rohs, m4 x 5 1-2168083-4 2 2 2 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 - 33 - 2 simp_5-22278-1 spring, compression 5-22278-1 2 2 2 - 38 - 1 2119644-2 ram washer, precision 2119644-2 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 - 42 - 1 462433-6 support, insulation 462433-6 1 1 1 - 43 - 1 462433-7 support, insulation 462433-7 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 53 - 2 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 - 56 - 1 462427-2 finger, feed 462427-2 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - 1 - 68 - 2 1-18028-4 washer, flat, reg m3 1-18028-4 2 2 2 - 69 - 1 2161331 spacer, wire funnel depressor 2161331-1 1 1 1 - 70 - 1 2161332-1 depressor, wire funnel 2161332-1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 - 81 - 1 240641-6 spacer 240641-6 1 1 1 - 82 - 1 455888-4 spacer, crimper 455888-4 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 - 95 - 4 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 4 4 4 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 - 141 - 1 2-2119656-0 applicator basic assembly, sf 2-2119656-0 1 1 1 - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - item no description part no -22 -25 -27 -77 239 - 1 2119580-1 mechanical feed assembly 2119580-1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 - - 241 - 1 18023-1 scr, skt hd cap m3 x 5.0 18023-1 1 1 1 - 246 - 2 1-22279-3_simp spring, compression 1-22279-3 2 2 2 - 249 - 1 1803259-1 bushing, flanged 1803259-1 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 - 253 .. 1 568681-1_bom spacer, base plate 568681-1 1 1 1 - 255 .. 1 189728-1_bom bracket, spacer 189728-1 1 1 1 - 256 .. 1 679532-1_bom insert, guard 679532-1 ref ref ref - 257 .. 1 462992-5_bom guard assy 462992-5 ref ref ref - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151032 -2 d fine crimp height adjust pneumatic - - 1338685-1 5-18022-5 - - - servo latch plate 2119951-1 2161540-1 8- 2151032 -5 1901094-3 1976043-1 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151032 -4 - - - 2- 2151032 -5 d fine crimp height adjust servo latch plate - - 1338685-1 5-18022-5 - - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151032 -7 d fine crimp height adjust none - - - - - - - 7- 2151032 -7 a crimp tooling kit - - - - - - - - .187 in [4.750mm] .187 in [4.750mm] recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2151032 -4 servo feed with "fine crimp height adjust": 8- 2151032 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. item 7 must be removed if applicator is used on bench machine. items 5 and 9 or items 10 and 22 are required when running on a leadmaker. item 42 or item 43 required when running on a bench machine. feed adjustment may be required when switching terminals. group 1 terminals: n.160 in [4.06mm] max insulation group 2 terminals: n.260 in [6.60mm] max insulation *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version group 1 group 2 use items 5, 9, or 42 with group 1 terminals use items 10, 22, or 43 with group 2 terminals to check crimp height. crimp solder (n.19 in [4.83mm] 60/40 solid core) and measure at center of slug. it may be necessary to modify the t-terminating/k-press base plate before use by adding a 10-32 hole to relocate the forward stop as shown. items 253 and 255 must be installed in the g-terminating unit chip relief hole before installing the applicator. item 257, required if applicator is run on t-terminating unit/k-press. guard, item 256, required if applicator is being used on g-terminator. terminal pitch not compatible with mechanical feed. apply part number 1-23419-5 loctite to threads of items 62. 1 2 4 8 1 1 1 1 1 4 10 11 11 13 13 13 14 14 14 14 14 14 14 14 4 15 17 17 18 18 19 20 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151032 b. weaver 17oct2011 g. hoffner 17oct2011 t. elbin 17oct2011 1:2 4 4 d - - - - - mm - a 66 ocean side feed applicator - - 2011 - - 2011 - see sheet 1 - - - a pneumatic 22.35 ref - tabs 25.4 ref - receptacle ref 4.32 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 151 250 249 238 136 137 163 172 135 240 133 198 118 cam position sheets 1 & 2 are not required for pacific version lower tooling set-up ***feed finger representation above may differ from actual feed finger that is required by this applicator 1 6 8 11 14 16 19 20 21 32 139 38 39 40 41 140 141 144 62 63 66 67 81 82 166 213 246 145 251 152 12 241 143 164 a 69 70 4 5 7 9 15 17 23 24 25 26 27 29 33 61 68 93 96 121 10 42 43 22 30 143 95 95 53 18 13 holddown set-up 59 56 4 2 servo latch plate a servo feeder not included 30mm stroke air feed 6 6 7 2 2 2 2 11 10 1 1 1 1 1 11 14 10 20
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